Dixon Mower Service Manual Zero Turn

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. Model ZTR 2301Please refer to the 3000 Series Manual (ModelYear 2000) for Safety Policy, Seat AdjustmentInstructions, Controls, Operation Instructions,Care and Maintenance, and Troubleshooting.1997-2000Model 2301 InsertPart No. DIXON LIMITED WARRANTY POLICY - MODEL ZTR 2301This warranty policy applies to all 2301 mowers purchased on or after October 1, 1993.WARRANTY: Dixon Warranty term is for a period of one (1) year from date of purchase or 200 hours of use,whichever occurs first. Mowers used for residential homeowner applications (used only at owner's primary placeof residence) are warranted for two (2) years from date of purchase or 200 hours of use, whichever occursfirst.

SPECIFICATIONSModel ZTR 2301CHASSIS:Twin 12 gauge side frames and 7 gauge transmission and engine base plate.BODY:All body parts are made of rotational molded polyethylene. Front bodycontains access panel for battery service. Seat tilts forward to allowtransmission service.MOWER DECK:11 GA stamped steel construction.Single 30' cut blade.Cut height approximately 1' to 4' via 7 position lift handle.BLADE DRIVE:Mechanical; hand lever engagement. SPARE PARTSModel Year 2000The ZTR 2301 spare/replacement parts will be the same as the ZTR3304, with the following exceptions:Lower Body (no decals):Left Fender (no decals):Right Fender (no decals):Muffler Guard:Front Wheel & Tire Assembly:Rear Wheel & Tire Assembly:ZTR 2301 Model Decal:Body Wiring Loom:Wiring Adapter Loom:Model 2301 InsertPart No. 2000 Operator's Manual3000SERIES. IMPORTANT: READ CAREFULLYThe Dixon® ZTR® Mower is both easy and fun to operate. However,any power mower must be operated properly to be safe.It is not a toy or a recreational vehicle.Before you start to use the mower: read the operator's manual carefully,and become completely familiar with the controls.The information in this operator's manual applies to allDixon® ZTR® 3000 Series Model Mowers.Your Dixon dealer will gladly answer any questions.

INDEXSAFETY. Pages 2 - 7WARRANTY POLICY.

Page9 - 11SEAT ADJUSTMENT. Pages 13 - 16OPERATION INSTRUCTIONS. Pages 17 - 22CARE AND MAINTENANCE. Pages 23 - 30STANDARD PARTS LIST. SAFETYRIDING LAWNMOWERS, IF IMPROPERLY OPERATED,CAN CAUSE SERIOUS INJURY OR DEATHThe most common causes of injury to the operator or bystander.BLADE CONTACTRUN-OVERTIP-OVERBACK-OVER.read and understand this manual to prevent injuries. SAFETYSAFETY SYMBOLSSafety Alert SymbolWhen you see this symbol,BE ALERT to the potential for injury.Follow recommended safety precautions and safe operating practices.Dangerindicates an imminently hazardous situationwhich, if not avoided, will result in death orserious injury.Warningindicates a potentially hazardous situationwhich, if not avoided, could result in deathor serious injury.

SAFETYThis cutting mower is capable of amputating hands & feet,and throwing objects.Failure to observe the following safety instructions could result inserious injury or death.GENERAL OPERATION:.Read, understand, and follow all instructions in the manual and on the mower before starting.Only allow responsible adults, who are familiar with the instructions, to operate the mower.Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. SAFETYSLOPE OPERATION:Slopes are a major factor related to loss-of-control and tip-over accidents,which can result in severe injury or death.All slopes require extra caution.If you cannot back up the slope or if you feel uneasy on it, do not mow it.DOMow across the slope with your Dixon ZTR - never up or down.Remove obstacles such as rocks, tree limbs, etc.Watch for holes, ruts or bumps.

Dixon mower service manual

Uneven terrain could overturn the mower. Tall grass can hideobstacles.Use slow speed. SAFETYCHILDREN:Tragic accidents can occur if the operator is not alert to thepresence of children.Children are attracted to lawn mowers and the mowing activity.NEVER assume children will stay where they were last seen.Be alert to avoid accidents. Keep children out of the mowing area and under the watchful care of another responsibleadult.

Be alert and turn mower off if a child enters the area. Before and during backing, look behind and DOWN for small children. Never carry children. SAFETYSERVICE:.Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.Use only an approved container.Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

Do notsmoke.Never refuel the mower indoors.Never store the mower or fuel container inside a building where there is an open flame.Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. DIXON PROTECTION PLUS TWO YEAR LIMITEDWARRANTY POLICYThis warranty policy applies to all (30'), (36'), (42') mowers purchased on or after March 1, 1990.WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2 ) years from date ofpurchase.

DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS ANDWORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDINGLABOR COSTS. THIS WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS ANDLIMITATIONS:1. SPECIFICATIONSModel ZTR 3303CHASSIS:Twin 12 gauge side frames and 7 gauge transmission and engine base plate.BODY:All body parts are made of rotational molded polyethylene.

Front body containsaccess panel for battery service. Seat tilts forward to allow transmission service.MOWER DECK:11 GA stamped steel construction.Single 30' cut blade.Cut height approximately 1' to 4' via 7 position lift handle.BLADE DRIVE:Mechanical; hand lever engagement. SPECIFICATIONSModel ZTR 3304CHASSIS:Twin 12 gauge side frames and 7 gauge transmission and engine base plate.BODY:All body parts are made of rotational molded polyethylene. Front body containsaccess panel for battery service.

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Seat tilts forward to allow transmission service.MOWER DECK:11 GA stamped steel construction.Single 30' cut blade.Cut height approximately 1' to 4' via 7 position lift handle.BLADE DRIVE:Mechanical; hand lever engagement. SPECIFICATIONSModel ZTR 3014CHASSIS:Twin 12 gauge side frames and 7 gauge transmission and engine base plate.BODY:All body parts are made of rotational molded polyethylene. Front body containsaccess panel for battery service. Seat tilts forward to allow transmission service.MOWER DECKS:36' Deck: 11 GA Laser Cut Fabricated - 36' Cut Width42' Deck: 13 GA Stamped Steel Construction - 42' Cut WidthCut height approximately 1' to 4' via 7 position lift handle.BLADE DRIVE:Electric clutch. SEAT ADJUSTMENTINSTRUCTIONSModels ZTR 3303 - ZTR 3304 - ZTR 30141.Raise and push seat assembly forward.2.Loosen five nuts, P/N 3205, and slide seat forward or backward to desiredposition.3.Re-tighten nuts, P/N 3205.

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DO NOT operate mower without seat adjustmentsproperly tightened.4.Push seat assembly back to closed position. CONTROLSPage 19. CONTROLSThe Dixon ZTR has a unique transaxle that requires only two drive levers to controlbraking, turning, speed, and direction.On initial operation, set throttle speed on slow. Operate with mower blade 'OFF'.To avoid 'over-controlling' the mower, use a light touch on the drive levers.Slight movements using fingertip control is all that is necessary.PARKING BRAKE:The parking brake is designed to hold the mower from moving and isnot intended for use in stopping the mower while it is in motion. CONTROLS(Left turn opposite)TO GO FORWARD:From neutral position, gently push both drive levers forward.To increase speed, move levers farther forward.TO GO BACKWARD:From neutral position, gently pull both drive levers toward you.TURNING:Turning is controlled by moving one drive lever slightly forward or rearward of the other.To turn left, move left lever rearward of the right lever.To turn 'square corners' move lever of desired direction to neutral.

CONTROLSBLADE DRIVE:Models ZTR 3303 & 3304Located to left of operator.To engage the mower blade, turn lever on floorslowly to the 'ON' position.To disengage mower blade, turn lever to the'OFF' position.BLADE DRIVE:Model ZTR 3014Located on control panel, on operator's right.To engage the mower blades, pull up on theswitch.To disengage blades, push down.CIRCUIT BREAKER:Protection of the electrical system is by(1) 15 amp circuit breaker.If circuit breaker trips, push button to reset. OPERATION INSTRUCTIONSSafe and successful operation will depend upon the operator having the correct knowledge of all controlsused on the mower and making good judgements about the terrain to be mowed.NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.During initial operation, 'learning to drive', set throttle at slow speed.Sound judgement by the operator will prevent accidents. OPERATION INSTRUCTIONSTESTING OF SAFETY INTERLOCK SYSTEMS:PARKING BRAKE SWITCH TEST: a)b)Place Parking Brake in OFF positionTurn ignition switch to STARTEngine should not turn over or attempt to start.BLADE DRIVE SWITCH TEST:a)b)c)Place Parking Brake in ON positionEngage blade drive switchTurn ignition switch to STARTEngine should not turn over or attempt to start.

Dixon Mower Service Manual

OPERATION INSTRUCTIONSSTARTING INSTRUCTIONS:1. Parking brake must be on, and blade drive disengaged.2. Move throttle control to 'Choke' position if engine is cold, full throttleif warm.3. Insert ignition key and turn to 'Start' position. When engine starts,release ignition key. Key will return to 'Run' position.4. Move throttle from 'Choke' to desired speed position.5.

Release parking brake.6. Operate the mower per the 'CONTROL' instructions on Page 15. OPERATION INSTRUCTIONSMOWING WITH A MULCHING ATTACHMENT:Mulching or recycling the grass clippings requires a totally different mowing approach than would be normalwhen side discharging or bagging the grass.

There may be instances or conditions where it is not possibleto hide all of the recycled or mulched clippings.In order to achieve the best results, please read and follow the mulching tips listed below:1.Set the engine speed control to the wide open or full setting.2. OPERATION INSTRUCTIONSMOWING WITH A GRASS CATCHER ATTACHMENT:In order to achieve optimum performance when mowing with a grass catching attachment, please read andfollow the tips listed below.1.Set engine speed control to the wide open or full setting.2.Do Not Attempt To Cut Grass When It Is Wet. Wet grass will clog both the underside of the deck andthe attachment chutes. Empty bags often to prevent plugging.3. OPERATION INSTRUCTIONSSIDE DISCHARGE OF THE CLIPPINGS:In order to achieve optimum performance when side discharging the grass clippings, please read andfollow the tips listed below.Additional information can be found in the troubleshooting guide.CAUTIONBe sure that deflector is properly installed on thedischarge chute.1. Set engine speed control to the wide open or full setting.2. Do Not Attempt To Cut Grass When It Is Wet.

Wet grass will clog the underside of the deck anddischarge area.3. CARE AND MAINTENANCEThis portion of the owners manual deals with normal service items which can be performed by the owner.Please remember that if you are in doubt as to the correct service procedures to be followed, these and otherservice situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower.MAINTENANCE SCHEDULE:To insure a long and trouble free service life of all components used on the, a regular andthorough maintenance schedule should be followed. CARE AND MAINTENANCECUTTER BLADE MAINTENANCE:NOTE: Observe proper blade position prior to removal.1. Safely raise front of mower.2.

Dixon Zero Turn Mower Service Manual

Hold or block blade from turning.3. Loosen blade nut and remove blade.4. When replacing blade, tighten blade nut securely. Refer to diagram.CAUTIONWear heavy, thick gloves when holding onto cutter blade, avoid thesharp edge of the blade.NOTE: Be sure blade is centered on pilot before tightening nut to 60 ft. CARE AND MAINTENANCEBELT TENSION:Model ZTR 3303 & 3304: Manual Clutch- No AdjustmentModel ZTR 3014-42' Deck: Belt tension maintained via spring loaded idler pulley.Model ZTR 3014-36'Deck: Electric Clutch-Adjust idler shock mount per diagram.DECK REMOVAL-MANUAL CLUTCH-MODELS 3303 & 3304:1.

Place cut height lever in lowest cut position.2. Loosen belt keepers.3. Remove deck drive belt from engine pulley.4. Using a slight upward twisting motion, remove link from engagement handle.5. CARE AND MAINTENANCEDECK REMOVAL - ELECTRIC CLUTCHMODEL ZTR 30141.

Place cut height lever in lowest cut position.2. For 36' decks, loosen nut on belt idler shock mount until belt can be removed fromelectric clutch pulley on the bottom of the engine. Refer to illustration below.For 42' decks, pull belt idler back to allow belt to be removed from idler pulley andelectric clutch pulley.3. Remove hair pin cotter and washer from one end of deck support cross shaft.

CARE AND MAINTENANCEFUEL SHUT OFF VALVE:The fuel shut off valve is located at the bottom rear of the fuel tank.Always turn the valve to the 'OFF' position when the mower is stored or not in use.LUBRICATION:CHASSIS:Number of grease zerks used: (5) for 30'(6) for 36'(7) for 42'LOCATIONS:(1) each front wheel caster and each front wheel hub. CARE AND MAINTENANCECAUTIONHOT oil may cause burns.Allow engine to cool before draining oil.CHANGING THE ENGINE OIL:1. The 'snap lock' oil drain valve is located on the left side of the engine crankcase.2.

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Place a suitable container under the drain valve. The fitting of a short piece of hoseto the valve will help direct the oil.3. Push the valve body in and twist to clear the detent notch.4. Pulling the valve body outward will start the flow of oil. CARE AND MAINTENANCEDRIVE SYSTEM ADJUSTMENTS:Due to both the complex nature of the transmission and the number of specialtools required for service, adjustments should be entrusted to your dealer.There are a number of simple owner service items which greatly influence theperformance of the drive system.1.Front and rear tires must be inflated to proper specifications.2.Rear drive chain tension.3.Tightness of all controls and linkages pertaining to the drive levers.4. CARE AND MAINTENANCEWHEELS AND TIRES:Correct tire pressure is important for correct operation of mower.Models ZTR 3303-ZTR 3304Front TiresRear Tires11 X 4.00-5 16-21 PSI16 X 650 X 8 8-14 PSIModel ZTR 3014Front TiresRear Tires11 X 4.00-5 16-21 PSI18 X 850 X 8 8-10 PSINOTE: Check lug nuts periodically for tightness.ELECTRICAL SYSTEMS:Keep all connections clean and tight.CLEANING THE MOWER:Wash mower periodically.Clean above and below deck.

STANDARD SERVICE PARTS LISTMODELS ZTR 3303 & ZTR 3304:BLADES:Standard:Hi-Lift:BELTS:Engine To Mower Deck:Engine To Transmission:MODEL ZTR 3014:P/N 2483P/N 2484P/N 7725P/N 765036' Deck42' DeckBLADES:P/N 1324 - Lo-liftP/N 1351 - right - Hi-LiftP/N 1352 - left - Hi-LiftP/N 8688 Hi-Lift (standard)P/N 6236 Lo-liftBELTS:Engine To Mower Deck: P/N 7835Engine To Transmission:P/N 7650P/N 7725P/N 7650P/N 6109 Deck DriveBRIGGS & STRATTON AIR FILTER PART NUMBERS:Please refer to. TROUBLESHOOTINGMOWER CUT QUALITY:There are many variables that can effect the cut quality of any riding mower. Type and conditions of grass,cut height setting, engine RPM and ground speed are some of the variables that interact creating differencesin cut quality. Examination of one or more of the above will generally produce a quality cut.The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality.