• Pega 357 Turret Layout

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. Pega 367 with Fanuc 04PC User Pre-installation Guide Amada America Inc. 7025 Firestone Blvd. Buena Park CA. 90621 Phone: (714) 739 2111 Fax.: (714) 739 4099 Email info@amada.com Print Date Revision 4.0 This document available on the World Wide Web at Page 1 of 35. Qualified personnel must complete all work.!

Do not apply power to the Pega 367 until an A.E.S.I. (Amada Engineering and Service Incorporated) Engineer is present and has instructed you to do so.! Considerable effort has been made to ensure that this manual is free of inaccuracies and omissions. Moving the Pega 367.13 Plan View - Pega 367.14 Plan View - Pega 367 with P357hs conveyor.15 Plan View - Pega 367 with V367hs conveyor and MP1530 loader.16 End View - Pega 367.17 Elevation View - Pega 367.18 Foundation Requirements.19. Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc.

Machine Leveling.30 Rocking Test.30 Floor Condition: Crowned.31 Floor Condition: Sloped.32 Leveling Procedure.33 Print Date Revision 4.0 This document available on the World Wide Web at Page 4 of 35. Prepare the Pega 367 floor or foundation as required. See page 19, Foundation Requirements, for details.! Uncrate the Pega 367 and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I.

Completes the initial installation. Maximum Hole Diameter 4.500' Tool Type Amada Thick Turret Turret Rotation Speed 30 RPM Feed Clearance 0.787' Auto Index Rotation Speed 60 RPM Print Date Revision 4.0 This document available on the World Wide Web at Page 6 of 35. 31.7mm 16 (16) 2' 50.8mm 4 (4) 3½' 88.9mm 2 (2) 114.3mm 2 (2) 4½' AUTO INDEX 1¼' 2 (2) 31.7mm Print Date Revision 4.0 This document available on the World Wide Web at Page 7 of 35. ©Amada America, Inc. Turret Configuration - 58 Station - 2 Auto-Index This turret used on the following machine models PEGA 345, PEGA 345 King, PEGA 357, PEGA 367 COMA 555, COMA 557, COMA 567, COMA 588 VIPROS 345, VIPROS 357, VIPROS 367. Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self Diagnostics Interlock Displays Oil Temperature, Oil Pressure, Door Open Print Date Revision 4.0 This document available on the World Wide Web at Page 9 of 35. 13 amps @ 460 / 3 / 60 VAC.The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value.

Print Date Revision 4.0 This document available on the World Wide Web at Page 10 of 35. Installing the Electrical Power Supply The Pega 367 requires one electrical power source supplied to the Fanuc 04PC. The Pega 367 should be supplied from a power line separate from those for welding machines or other machines that produce electrical noise. 75 psi @ 31.8 ft /min.

Pega 357 Turret Layout

Installing the Pneumatic Supply The Pega 367 requires connection to a compressed air system by hose or pipe. The compressed air must be clean and dry. Please note the following:! The minimum pipe inside diameter is ½'. The following diagrams provide the details for positioning the Pega 367.! No obstacles are allowed in the worksheet travel area and the ceiling must be at least 40' above the Pega 367.! All of the Recommended Safety / Maintenance areas should be used, but at a minimum, the doors of the Fanuc 04PC control must be able to be opened.

150.94' Pega 367 Width 288.00' Maximum Material Travel Area 144' Material 368.00' Recommended Safety / Maintenance Area 40' from all components Print Date Revision 4.0 This document available on the World Wide Web at Page 14 of 35. 150.94' Pega 367 Width 288.00' Maximum Material Travel Area 144' Material 368.00' Recommended Safety / Maintenance Area 40' from all components Print Date Revision 4.0 This document available on the World Wide Web at Page 15 of 35. 150.94' Pega 367 Width 288.00' Maximum Material Travel Area 144' Material 463.14' Recommended Safety / Maintenance Area 40' from all components Print Date Revision 4.0 This document available on the World Wide Web at Page 16 of 35. 93.50'. 42.05'. Material Pass Line 18.70' 12' 12' 12' Floor Line 37.40' Scale 43.31' 76.69' 72.05'.Dimension varies with installed options Print Date Revision 4.0 This document available on the World Wide Web at Page 17 of 35.

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Floor Line 7.87' 27.56' 39.37' 36.61' 11.02' 39.37' 9.84' 6.50' 12' 12' 12' 112.59' Scale 199.21'.Dimension will change with installed options Print Date Revision 4.0 This document available on the World Wide Web at Page 18 of 35. Foundation Requirements The Pega 367 does not require a special foundation to perform as expected, however there are minimum requirements that an existing floor must meet in order to assure machine reliability and tool life. If the existing floor does not meet the following minimum requirements, plans for a recommended foundation are given on page 21, Plan View - Foundation. The foundation must consist of a single, homogeneous slab. The foundation must be level to within 0.032' / ft. Anchoring the Pega 367 to the floor using the anchor-bolts supplied is essential to ensure reliable performance. Amada generally recommends that the foundation have a minimum load bearing capacity of 3.5 ton/ft.

New Foundation Existing Floor Elevation - Foundation Pega 367 M42 x 630 Anchor Bolt Cement Sand Stone 24' dation 8' Crushed Stone Print Date Revision 4.0 This document available on the World Wide Web at Page 21 of 35. ©Amada America, Inc. Saw Cut Holes J-Bolt Mounting Method To maintain machine reliability, extend tool life, and remain level over an extended period the Pega 367 must be anchored in place on an adequate floor or foundation. At a minimum the floor must consist of a single, homogeneous slab, level to within 0.032'/ft², and capable of supporting 3.5 tons/ft². ©Amada America, Inc. Core Drill Holes J-Bolt Mounting Method To maintain machine reliability, extend tool life, and remain level over an extended period the Pega 367 must be anchored in place on an adequate floor or foundation. At a minimum the floor must consist of a single, homogeneous slab, level to within 0.032'/ft², and capable of supporting 3.5 tons/ft².

Set base plate over the hole. Set the machine on the base plate. Print Date Revision 4.0 This document available on the World Wide Web at Page 24 of 35. To complete the mounting procedure, level the machine frame by inserting leveling shims between the machine foot and base plate. See Leveling the Machine section for correct procedure.

Print Date Revision 4.0 This document available on the World Wide Web at Page 25 of 35. ©Amada America, Inc. Drilled Holes with Anchor Rods and Adhesive Mounting Method To maintain machine reliability, extend tool life, and remain level over an extended period the Pega 367 must be anchored in place on an adequate floor or foundation. Set the machine on the machine leveling plates. Step 4 Level the machine frame by adjusting the Amada machine leveling plates. See Leveling the Machine section for correct procedure.

Print Date Revision 4.0 This document available on the World Wide Web at. Step 7 Allow the Adhesive to harden for 24 hours. Tighten the 4 hex nuts. Print Date Revision 4.0 This document available on the World Wide Web at Page 28 of 35. ©Amada America, Inc. Removing the Protective Coating The Pega 367 must be thoroughly cleaned of protective coating.

The sheet metal guards can be removed from around the turret to allow cleaning of the upper and lower turrets, tool bores and die holders. Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc. Machine Leveling Proper Machine leveling is critical to the Pega 367 performing as designed. Materials and tools required: Supplied with the machine: Assorted thickness machine leveling shim stock Anchor bolts Supplied by AESI service: Spirit level capable of reading 0.0005'/ft. Under these conditions, a more suitable location must be found for the machine, or a new foundation for the machine will be necessary. Print Date Revision 4.0 This document available on the World Wide Web at Page 31 of 35. Under these conditions a more suitable location must be found for the machine, or a new foundation for the machine will be necessary.

Print Date Revision 4.0 This document available on the World Wide Web at Page 32 of 35. Lift the machine frame as little as possible to take the weight off the base plates. Remove weight Bottle of machine from Jack base plates Print Date Revision 4.0 This document available on the World Wide Web at Page 33 of 35. Repeat steps 11 and 13 until no difference in level is noted when the machine weight is on or off the base plates and shims, then continue. Bottle Shim to Jack level X-axis Print Date Revision 4.0 This document available on the World Wide Web at Page 34 of 35. Monitor the machine level while tightening the anchor bolts to assure the machine level is not changed. Print Date Revision 4.0 This document available on the World Wide Web at Page 35 of 35.