2004 Volvo S60 2 0 0 4 VOLVO S60 Introduction Welcome to the world-wide family of Volvoowners. We trust that you will enjoy many yearsof safe driving in your Volvo, an automobiledesigned with your safety and comfort in mind.To help ensure your satisfaction with thisvehicle, we encourage you to familiarizeyourself with the equipment descriptions,operating instructions and maintenance requirements/recommendations in this manual.

1. Volvo S60 Repair Manual
2. 2005 Volvo S60 Service Manual
3. 2004 Volvo S60 Service Manual

Wealso urge you and your passengers to wear seatbelts at all times in this (or any other)automobile. And, of course, please do notoperate a vehicle if you may be affected byalcohol, medication or any impairment thatcould hinder your ability to drive. Your Volvo is designed to meet all applicablesafety and emission standards, as evidenced bythe certification labels attached to the driver'sdoor opening and on the left wheel housing inthe engine compartment. For further information please contact your retailer, or: In the USA: Volvo Cars of North America Customer Relations P.O. Box 914 Rockleigh, New Jersey 800-458-1552 In Canada: Volvo Cars of Canada Ltd. 175 Gordon Baker Road North York, Ontario M2H 2N7 800-663-8255 General Information Shiftlock (automatic transmission) When your car is parked, the gear selector islocked in the (P)ark position. To release theselector from this position, turn the ignition keyto position II (or start the engine), depress thebrake pedal, press the button on the front side ofthe gear selector and move the selector from(P)ark.

Keylock (automatic transmission) When you switch off the ignition, the gearselector must be in the ( P)ark position beforethe key can be removed from the ignitionswitch. Anti-lock Brake System (ABS) The ABS system in your car performs a self-diagnostic test when the vehicle first reaches thespeed of approximately 12 mph (20 km/h). Thebrake pedal will pulsate several times and asound may be audible from the ABS controlmodule.

This is normal. Fuel filler door The fuel filler door, located on the right rearfender, is connected to your car's centrallocking system. Press the button on the light switch panel (seeillustration on ) when the car is at astandstill to unlock the fuel filler door. Please note that the fuel filler door will remainunlocked until the car begins to move forward.An audible click will be heard when the fuelfiller door relocks. Fuel filler cap After refueling, close the fuel filler cap byturning it clockwise until it clicks into place. Ifthis cap is not closed tightly or if the engine isrunning when the car is refueled, theMalfunction Indicator Lamp ('Check Engine'light) will illuminate. Important information Before you operate your car for the first time,please familiarize yourself with the new-engineoil consumption information on Youshould also be familiar with the information inchapters one, two and four of this manual.

Information contained in the balance of themanual is extremely useful and should be readafter operating the vehicle for the first time. The manual is structured so that it can be usedfor reference. For this reason, it should be keptin the car for ready access.

Do not export your Volvo to another countrybefore investigating that country's applicablesafety and exhaust emission requirements. Insome cases it may be difficult or impossible tocomply with these requirements. Modificationsto the emission control system(s) may renderyour Volvo not certifiable for legal operation inthe U.S., Canada and other countries. All information, illustrations and specificationscontained in this manual are based on the latestproduct information available at the time ofpublication. Please note that some vehicles maybe equipped differently, depending on speciallegal requirements. Optional equipmentdescribed in this manual may not be available inall markets.

Volvo reserves the right to make model changesat any time, or to change specifications ordesign without notice and without incurringobligation. CALIFORNIA Proposition 65 Warning! Engine exhaust, some of its constituents,and certain vehicle components contain oremit chemicals known to the state ofCalifornia to cause cancer, and birth defectsor other reproductive harm. In addition,certain fluids contained in vehicles andcertain products of component wear containor emit chemicals known to the State ofCalifornia to cause cancer, and birth defectsor other reproductive harm. If your vehicle is involved in an accident,unseen damage may affect your vehicle'sdriveability and safety. Volvo and the environment Volvo is committed to the well being of itscustomers.

As a natural part of thiscommitment, we care about the environment inwhich we all live. Caring for the environmentmeans an everyday involvement in reducing ourenvironmental impact. Volvo's environmental activities are based on aholistic view, which means we consider theoverall environmental impact of a productthroughout its complete life cycle. In thiscontext, design, production, product use, andrecycling are all important considerations. In production, Volvo has partly or completelyphased out several chemicals including freons,lead chromates, naphtanates, asbestos, mercuryand cadmium; and reduced the amount ofchemicals used in our plants 50% since 1991. Volvo was the first in the world to introduceinto production a three-way catalytic converterwith a Lambda sond, now called oxygen sensor,in 1976. The current version of this highlyefficient system reduces emissions of harmfulsubstances (CO, HC, NOx) from the exhaustpipe by approximately 95% and the search toeliminate the remaining emissions continues.Volvo is the only automobile manufacturer tooffer CFC-free retrofit kits for the air conditioning system of all models as far back as the1975 model 240.

Advanced electronic enginecontrols, refined purification systems andcleaner fuels are bringing us closer to our goal. After Volvo cars and parts have fulfilled theiruse, recycling is the next critical step incompleting the life cycle. The metal content isabout 75% of the total weight of a car, whichmakes the car among the most recycled industrial products. In order to have efficient and wellcontrolled recycling, many Volvo variants haveprinted dismantling manuals, indicating theweight and material of individual components.

For Volvo, all homogeneous plastic partsweighing more than 1.7 oz. (50 grams) aremarked with international symbols that indicatehow the component is to be sorted for recycling. In addition to continuous environmentalrefinement of conventional gasoline-poweredinternal combustion engines, Volvo is activelylooking at advanced technology alternative-fuelvehicles. When you drive a Volvo, you become ourpartner in the work to lessen the car's impact onthe environment.

. Introduction Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind. To help ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions and maintenance requirements/recommendations in this manual. Do not export your Volvo to another country before investigating that country's applicable safety and exhaust emission requirements. In some cases it may be difficult or impossible to comply with these requirements.

Modifications to the emission control system(s) may render your Volvo not certifiable for legal operation in the U.S., Canada and other countries. Volvo and the environment Volvo is committed to the well being of its customers. As a natural part of this commitment, we care about the environment in which we all live.

Caring for the environment means an everyday involvement in reducing our environmental impact. When cleaning your car, use Volvo's own car care products, all of which have systematically been adapted to the environment. For additional information regarding the environmental activities in which Volvo Cars of North America, LLC. And Volvo Car Corporation are involved, visit our Internet Home Page at:.

13. Audio system 14. 12 V socket 15. Hazard warning flashers 16. Glove compartment 17. Panel vents 18. Text window 19.

Temperature gauge 20. Odometer/ Trip odometer/Cruise control indicator 21. Speedometer 22. Turn signal indicators 23.

Tachometer 24. Ambient temperature/Clock/Selected gear indicator 25.

Instruments and controls Climate control Interior Locks and alarm Starting and driving Wheels and tires Car care Maintenance and service Specifications Audio Index Back Cover Contents Top of Page. Seat belts Not wearing a seat belt is like believing 'It'll never happen to me!' Volvo, the inventor of the three-point seat belt, urges you and all occupants of your car to wear seat belts and ensure that children are properly restrained, using an infant, car or booster seat determined by age, weight and height. Extending the lap belt To buckle a seat belt: Pull the belt out far enough to insert the latch plate into the receptacle until a distinct click is heard.

The seat belt retractor is normally 'unlocked' and you can move freely, provided that the shoulder belt is not pulled out too far. The retractor will lock up as follows: if the belt is pulled out rapidly during braking and acceleration. Driver's side airbag As an enhancement to the three-point seat belt system, your Volvo is equipped with a Supplemental Restraint System (SRS) to complement the three-point seat belt system. The inflatable airbag is installed folded up in the center of the. When installing any optional equipment, make sure that the SRS system is not damaged. Do not attempt to service any component of the SRS yourself.

Attempting to do so may result in serious personal injury. If a problem arises, take your car to the nearest authorized Volvo retailer for inspection as soon as possible. This is a normal characteristic and does not indicate fire. NOTE: Volvo's dual-threshold, dual-stage airbags use special sensors that are integrated with the front seat buckles. The point at which the airbag deploys is determined by whether or not the seat belt is being used, as well as the severity of the collision. Children must never be allowed in the front passenger's seat. Volvo recommends that ALL occupants (adults and children) shorter than 4 feet 7 inches (140 cm) be seated in the back seat of any vehicle with a front passenger-side airbag.

See page 19 for guidelines. Seat belts - the heart of the Volvo safety system The heart of the Volvo safety system is the three-point seat belt (a Volvo invention)! In order for the SRS system to provide the protection intended, seat belts must be worn at all times by everyone in the car.

The SRS system is a supplement to the seat belts. As an enhancement to the three-point seat belt system, your Volvo is equipped with a Supplemental Restraint System (SRS). The Volvo SRS consists of an airbag (2) on both the driver's and passenger's sides and seat belt tensioners in both front door pillars. The system is designed to supplement the protection provided by the three-point seat belt system. Never try to repair any part of the SRS or SIPS bag systems yourself. Any interference in the system could cause malfunction and serious injury. All work on these systems should be performed by an authorized Volvo retailer.

Never try to open or repair any components of the SIPS airbag system. This should be done only by an authorized Volvo service technician. In order for the SIPS airbag to provide its best protection, both front seat occupants should sit in an upright position with the seat belt properly fastened. 2 0 0 4 VOLVO Instruments and controls pg. 21 Instruments and controls Instrument panel Indicator and warning symbols Switches in the center console Steering wheel adjustment Lighting panel Lighting panel, Manually unlocking the fuel filler door Turn signals Windshield wipers/washer. coolant level - see page 123. Trip odometer The trip odometers are used for measuring shorter distances.

The right-hand digit gives tenth of a mile/kilometer. Press the button for more than 2 seconds to reset. Change between trip odometers 1 and 2 using one short press on the button. If the fluid level is below the MIN mark in the reservoir or if a 'Brake failure - Service urgent' message is displayed in the text window: DO NOT DRIVE. Have the car towed to an authorized Volvo retailer and have the brake system. If the brake fluid level is above the MIN mark, drive carefully to an authorized Volvo retailer and have the brake system inspected.

25 Instruments and controls Supplemental Restraint System SRS If the light comes on (or stays on after the vehicle has started), the SRS diagnostic system has detected a fault. Drive to an authorized Volvo retailer for an inspection of the system. URGENT: Refer to your owner's manual. For additional information, please contact your Volvo retailer. MANUAL: SERVICE Take your car to an authorized Volvo retailer for inspection at your convenience (but preferably before REQUIRED: the next scheduled maintenance service).

FIX NEXT Have the system affected inspected at the next scheduled maintenance service. SEE page 125 MANUAL. These messages apply to R-line models only. 1) Orange warning symbol, see page 23. 2) Red warning symbol, see page 23. 27 Instruments and controls Switches in the center console The positions of these buttons may vary, depending on the specifications of your car 1.

This 12 volt socket can be used to plug in certain accessories such as cellular telephones, etc. The ignition key must be in position 1 (or higher) for the auxiliary socket to function. NOTE: The auxiliary sockets can also be used for cigarette lighters, which are available at your Volvo retailer.

Four-C active chassis system. Volvo recommends the use of daytime running lights. If, however, you would prefer to have these lights turned off (USA only), please consult your Volvo retailer. Please note that the use of daytime running lights is mandatory in Canada. The symbols have maximum illumination in daylight (only the background lighting can be adjusted). At night, both the symbol light and background lighting can be adjusted. C - Unlocking the fuel filler door Press this button when the car is at a standstill to unlock the fuel filler door.

Please note that the fuel filler door will remain unlocked until the car begins to move forward. Replace the cabin air filter with a new one at the recommended intervals.

Please refer to your Warranty and Service Records Information booklet, or consult your Volvo retailer for these intervals. The filter should be replaced more often when driving under dirty and dusty conditions. The filter cannot be cleaned and therefore should always be replaced with a new one. Climate control maintenance All maintenance on the climate control systems should be carried out by an authorized Volvo service technician only.

Refrigerant Volvo cares about the environment. The air conditioning system in your car contains a CFC-free refrigerant - R134a. A Open B Closed C Horizontal air flow D Vertical air flow Direct the outer air vents toward the side windows to defrost. In cold weather, close the air vents in the center of the dash to direct as much air as possible toward the windows. These controls are used to individually set the temperature for both sides of the passenger compartment. Please note that the compartment will not be heated or cooled faster by setting the temperature higher or lower than necessary.

Set the control to the temperature you prefer. Defroster This function defrosts/ de-ices the windshield and front side windows. While the Defroster function is selected, the air conditioning is temporarily activated to dehumidify the air, even if you have manually switched the air conditioning off.

This will only function if the blower is not switched off. Recirculation Press this switch to engage the recirculation function (air in the passenger compartment recirculates - no fresh air enters the compartment). The AUT LED lights. The air quality sensor is now activated. No LED lights. Recirculation is not activated unless needed to cool the passenger compartment in a warm climate.

The MAN LED lights. Recirculation is now activated. Keep in mind the following: Make it a rule to have the air quality sensor activated at all times. Blower Blower speed can be increased or decreased by turning the knob. If the knob is set to 0, the air conditioning function is automatically disengaged. Temperature Turn the control to set the temperature for the driver's and passenger's sides of the car. For cooler air, the air conditioning function must be engaged.

Press again for more than 3 seconds. The LED lights for 5 seconds to confirm your selection. Recirculation is always disconnected when you select Defroster. Air distribution Use the air distribution control positions (marked with dots) between the different symbols to fine-tune air distribution for maximum comfort.

2 0 0 4 VOLVO Interior pg. 53 Interior Front seats Interior lighting Floor mats Storage compartments Rear seat and trunk Spare wheel, tools and jack pg. 54 Interior Front seats Manual height adjustment - front seat The front edges of the driver and passenger seat cushions can be adjusted to seven different settings and the rear edges to nine different settings. 55 Interior Folding the backrests in the front seat The front passenger seat backrest can be folded to a horizontal position to make room for a long load. Fold the backrest as follows: Move the seat as far back as possible. Adjust the backrest to the upright position.

This feature will not function if you lock your car with the key. Power seat control panel Seat adjustment If your Volvo is equipped with power seats, the following may be adjusted with the two switches at the side of the seat: A - Front edge of seat (raise/lower). Movement of the seat can be STOPPED at any time by pressing any button on the power seat control panel. Do not adjust the seat while driving.

The seat should be adjusted so that the brake pedal can be depressed fully. In addition, position the seat as far rearward as comfort and control allow. You can disconnect the automatic function by pressing the courtesy light button for more than 3 seconds. Briefly pressing the courtesy light button again automatically reconnects the function. The courtesy light timer periods can be changed. Contact your Volvo retailer.

Rear reading lights Reading lights - front/rear The reading lights can be switched on or off by pressing the respective buttons. Floor mats Volvo offers floor mats specially manufactured for your car. They must be properly placed and secured in the mat clips. An extra mat on the driver's floor can cause the accelerator pedal to catch. Check that the movement of the accelerator pedal is not impeded. 2 0 0 4 VOLVO Locks and alarm pg. 67 Locks and alarm Keys and remote controls Locking and unlocking Child safety lock Alarm pg.

68 Locks and alarm Keys and remote controls Keys Two keys are provided with your car; a master key and a service (valet) key. The master key, the remote control, and the central locking button may all be used to lock and unlock all of your car's locks. If you misplace a key, take the other keys to an authorized Volvo retailer for reprogramming as an antitheft measure. NOTE: This device complies with part 15 of the FCC rules. Operation is subject to the following condition: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Using the remote control Button 1: Press to extend the key.

This button must also be pressed when the key is folded back into the slot in the side of the remote control unit. Button 2(Lock): Press once to lock all doors, and the trunk. Button 3(Approach light): Press this button when approaching the car at night to light up the interior courtesy light, parking lights, license plate lights and the lights in the sideview mirrors. Press the cover back into place. Ensure that the rubber seal is correctly positioned to help keep out moisture.

Note: The old battery should be disposed of properly at a recycling center or at your Volvo retailer. 71 Locks and alarm. Locking and unlocking the car from the inside The switch on the driver's door armrest can be used to lock or unlock all doors and the trunk, and to set the alarm. Opening/locking the trunk lid with the remote control Do as follows to unlock the trunk lid only: Press the 'Open trunk'.

Opening the trunk from the inside Opening the trunk from the inside (U.S. Models only) The S60 is equipped with a florescent handle on the inside of the trunk lid, which can be used in an emergency situation to open the trunk from the inside. Pull the handle down to release the trunk lid. After use, the handle must be pushed back into its original position before the trunk can be closed. Control for child safety lock - right rear door WARNING!

Remember, in the event of an accident, the rear seat passengers cannot open the doors from the inside with the buttons in position A pg. 74 Locks and alarm Alarm Alarm The alarm is automatically armed whenever you lock your car. Audible alarm signal An audible alarm signal is given by a battery powered siren. One alarm cycle lasts for 25 seconds. 'Panic' button In an emergency situation, this feature can be used to attract attention. Activate the 'panic' button by pressing the red button on the remote control (see illustration on page 69) for at least 3 seconds or by pressing this button twice within 3 seconds. LED flashes rapidly before the ignition is switched on - the alarm has been triggered Fault in the alarm system: If a fault has been detected in the alarm system, a message will be displayed in the text window.

Contact your Volvo retailer. Automatic re-lock/re-arm system If the car is unlocked with the remote, the car will re-lock and the alarm will re-arm after 2 minutes unless a door or the trunk has been opened. Fuel requirements Octane rating Volvo engines are designed for optimum performance on unleaded premium gasoline with an AKI octane rating of 91 or above. AKI (ANTI KNOCK INDEX) is an average of the Research Octane Number, RON, and the Motor Octane Number, MON. To meet seasonal air quality standards, some areas require the use of 'oxygenated' fuel. Volvo allows the use of the following 'oxygenated' fuels; however, the octane ratings listed on this page must still be met.

With the exception of gas line antifreeze during winter months, do not add solvents, thickeners, or other store-bought additives to your car's fuel, cooling, or lubricating systems. Overuse may damage your engine, and some of these additives contain organically volatile chemicals. Do not needlessly expose yourself to these chemicals. Never carry a cell phone that is switched on while refueling your vehicle. If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine Light (malfunction indicator lamp) may indicate a fault. However, your vehicle's performance will not be affected.

Use only Volvo original or approved fuel filler caps. 81 Starting and driving. The engine should be idling when you move the gear selector. Never accelerate until after you feel the transmission engage! Accelerating immediately after selecting a gear will cause harsh engagement and premature transmission wear. Selecting P or N when idling at a standstill for prolonged periods of time will help prevent overheating of the automatic transmission fluid.

Steering wheel lock The steering wheel lock might be under tension when the car is parked. Turn the steering wheel slightly to free the ignition key. In order to help reduce car theft, make sure the steering wheel lock is engaged before leaving the car. Never switch off the ignition (turn the ignition key to position 0) or remove the key from the ignition switch while the car is in motion. NOTE: Vehicles equipped with automatic transmissions should use (D)rive as often as possible and avoid using 'kickdown' to help improve fuel economy. Driving with the trunk open: Driving with the trunk open could lead to poisonous exhaust gases entering the passenger compartment.

5-speed manual transmission Depress the clutch pedal completely when changing gears. Remove your foot from the clutch pedal while driving. The shift pattern should be followed. Overdrive (5th gear) should be used as often as possible to help improve fuel economy. Clutch interlock The clutch must be fully depressed before you can start your car.

Be careful to avoid inadvertently engaging reverse while moving forward. 86 Starting and driving Automatic transmission (option) Automatic transmission AW55- 50 (option) P Park Use this position when starting the engine or parking the car. Never use P while the car is in motion. The parking brake should be set whenever the car is parked.

NOTE: Gears 4, 3, or L can be used if you are driving in a mountainous area, towing a trailer or to increase engine braking effect. The transmission has a built-in limiter designed to help prevent excessive engine speeds (high rpm) when gears 4, 3 or L are selected. The automatic transmission is controlled by an adaptive control system that constantly monitors the way in which the transmission functions.

It senses and adapts each gear shift for optimal performance. The system also monitors your particular driving style and adapts gear shifting accordingly. Cold starts When driving before the engine has reached its normal operating temperature, the transmission will shift up at a slightly higher engine speeds to heat the three-way catalytic converter as quickly as possible.

particular driving style and adapts gear shifting accordingly. Automatic transmission - shift gate positions You can move the gear selector freely between the (MAN)ual and (D)rive positions while driving. Depress the button on the front of the gear selector knob to move between the R, N, D, and P positions. Tire dimensions Volvo recommends that you always drive on tires of the same brand, size, construction (radial), tread pattern, load-, speed-, traction-, temperature-, and treadwear rating.

Volvo S60 Repair Manual

Never drive on mixed tires, except for brief periods when the temporary spare tire is in use. Four-C active chassis system Four-C (R-models only) R-models are equipped with the Four-C (Continuously Controlled Chassis Concept) system. This system is based on a number of sensors that continuously monitor factors such as the car's lateral and vertical movements, speed, and movements of the wheels. The sensors receive data up to 500 times per second, which is used to provide extremely fast and precise adjustment of each shock absorber. If the fluid level is below the MIN mark in the reservoir or if a 'Brake failure - Service urgent' message is displayed in the text window: DO NOT DRIVE. Have the car towed to a Volvo retailer and have the brake system inspected.

If the fluid level is below the MIN mark in the reservoir or if a 'Brake failure - Service urgent' message is displayed in the text window: DO NOT DRIVE. Have the car towed to a Volvo retailer and have the brake system inspected. 2 0 0 4 VOLVO Wheels and tires pg. 107 Wheels and tires General information Tire pressure Tread wear indicators Changing wheels Uniform Tire Quality Grading pg. 108 Wheels and tires General information General information about wheels and tires Your vehicle is equipped with tires according to the tire information label on the inside of the fuel filler door. The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with the car.

The use of different size wheels can seriously damage your car's transmission. R-models only: 16' wheels may not be used. Consult your Volvo retailer about the types of wheels that may be mounted on R-models.

Volvo recommends 195/65 R15 (205/55R16 on turbo models) winter tires on all four wheels. Winter tires wear more quickly on dry roads in warm weather.

They should be removed when the winter driving season has ended. With warm tires, correct only when the pressure is too low. The tire temperature rises after driving just a few miles. Vehicle loading The tires on your Volvo will perform to specifications at all normal loads when inflated as recommended on the tire information label located on the inside of the fuel filler door. This label lists both tire and vehicle design limits.

Tires with less than 1/16' (1.6 mm) tread have a very poor grip in rain or snow. When replacing worn tires, it is recommended that the tire be identical in type (radial) and size as the one being replaced. Using a tire of the same make (manufacturer) will prevent alteration of the driving characteristics of the vehicle.

Correct tightening torque on wheel bolts must be observed. The wheel bolts should never be greased or lubricated. The extended, chromed wheel bolts must not be used with steel rims, as they make it impossible to fit the hub caps. when replacing a wheel. For any other job, use stands to support the side of the car being worked on.

Apply the parking brake and put the gear selector in the (P)ark position (or reverse on manual transmissions). Block the wheels standing on the ground, use rigid wooden blocks or large stones. The jack should be kept well- greased. 2 0 0 4 VOLVO Car care pg.

115 Car care Washing and cleaning the car Paint touch up pg. 116 Car care Washing and cleaning the car The car should be washed at regular intervals since dirt, dust, insects and tar spots adhere to the paint and may cause damage. ) can be cleaned with a soft cloth and mild soap solution. For more difficult spots, Volvo offers a leather care kit. Under no circumstances should gasoline, naphtha or similar cleaning agents be used on the plastic or the leather since these can cause damage. Paint repairs require special equipment and skill.

Contact your Volvo retailer for any extensive damage. Minor scratches can be repaired by using Volvo touch-up paint. NOTE: When ordering touch-up paint from your Volvo retailer, use the paint code indicated on the model plate. The plate is located in the engine compartment. When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly; apply several thin paint coats and let dry after each application.

If there is a longer scratch, you may want to protect surrounding paint by masking it off. Contents Top of Page. Volvo service Maintenance service Volvo advises you to follow the service program outlined in the Warranty and Service Records Information booklet. This maintenance program contains inspections and services necessary for the proper function of your car. The maintenance services contain several checks which require special instruments and tools and therefore must be performed by a qualified technician. NOTE: If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine light (Malfunction Indicator) may indicate a fault. However, your vehicle's performance will not be affected.

Use only Volvo original or approved fuel filler caps. Timing belt For proper functioning of the engine and emission control systems, the timing belt and belt tensioner must be replaced every 105,000 miles (168,000 km).

Never use a fast charger to charge the battery. The battery cables should be disconnected when recharging.

The battery contains acid that is both corrosive and poisonous. It is important that the battery is handled in an environmentally friendly way. Let your Volvo dealer assist you. Hoisting the car If a garage jack is used to lift the car, the two jack attachments points should be used. NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has a lower boiling point. It can also cause damage to the cooling system if it should freeze.

Top off with Volvo Genuine Coolant/Antifreeze only (a 50/50 mix of water and antifreeze). Opening the hood Pull the lever located under the left side of the dash to release the hood lock. Lift the hood slightly.

Press up the release control located under the front edge of the hood (at the center) and lift. Check that the hood locks properly when closed!

Engine compartment. Please consult your Volvo retailer.

Operation in hot climates When temperatures exceed 86° F (30° C) in your area, Volvo recommends, for the protection of your engine, that you use a heavier weight oil, such as SAE 10W/30. See the viscosity chart below. The API Service Symbol 'donut' is divided into three parts: The top half describes the oil's performance level. The center identifies the oil's viscosity. The bottom half tells whether the oil has demonstrated energy-conserving properties in a standard test in comparison to a reference oil. NOTE: Do not top off with water only. This reduces the rust-protective and antifreeze qualities of the coolant and has a lower boiling point.

It can also cause damage to the cooling system if it should freeze. Top off with Volvo Genuine Coolant/Antifreeze only (a 50/50 mix of water and antifreeze). Replace: Every second year or 30,000 miles (48,000 km).

The fluid should be replaced once a year or every 15,000 miles (24,000 km) when driving under extremely hard conditions (mountain driving, etc.) Always entrust brake fluid changing to an authorized Volvo retailer. Power steering fluid reservoir. Fluid type: ATF Replace: No fluid change required NOTE: If a problem should occur in the power steering system or if the car has no electrical current and must be towed, it is still possible to steer the car. However, keep in mind that greater effort will be required to turn the steering wheel.

6 Federal Motor Vehicle Safety Standards (FMVSS) specifications (USA) and Ministry of Transport (CMVSS) standards (Canada) Your Volvo is designed to meet all applicable safety standards, as evidenced by the certification label on the facing side of the driver's door. For further information regarding these regulations, please consult your Volvo retailer.

7 Child safety latch label.The Vehicle Identification Number (VIN) should always be quoted in all correspondence concerning your vehicle with the retailer and when ordering parts. 147 Specifications Dimensions and weights Dimensions Length 180 in. (458 cm) Width 71 in. (180 cm) Height 56.2 in.

When driving for prolonged periods at temperatures above 86°F (30°C), the maximum recommended weight is 2000 lbs (900 kg). When adding accessories, equipment, luggage and other cargo to your vehicle, the total capacity weight must not be exceeded. Meeting minimum ILSAC specification GF-2, including ACEA A1, API SJ, SJ/ CF and SJ/Energy Conserving. Oil additives must not be used. Transmission Oil grade: Manual: Volvo synthetic transmission oil Automatic: Volvo transmission oil 1161540-8 Different types of oil should never be mixed. Power steering.

Coolant Volvo original coolant/antifreeze Volume 5 cyl. Non-turbo 8.5 US qts. (8.0 liters) 5 cyl.

Turbo 9.3 US qts (8.8 liters) The thermostat begins to open at 194°F (90° C). 151 Specifications Three way catalytic converter Three-way catalytic converter cautions Keep your engine properly tuned. Front suspension Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Power-assisted rack and pinion steering. Safety type steering column. 153 Specifications Bulbs Bulbs Output Socket Low beam 55 W High beam 55 W Bi-Xenon headlights (option) 35 W Fog lights, front. 156 Specifications Volvo On Call Roadside Assistance Your new Volvo comes with a four year ON CALL roadside assistance.

Additional information, features, and benefits are described in a separate information package in your glove compartment. If you have misplaced your package, dial. 1-800-263-0475 Technician certification In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Excellence (A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides passing exams, each technician must also have worked in the field for two or more years before a certificate is issued. These professional technicians are best able to analyze vehicle problems and perform the necessary service procedures to keep your Volvo at peak operating condition. 2 0 0 4 VOLVO Audio pg.

157 Audio Audio system HU-613 - overview Audio system HU-803 - overview Audio systems HU-613/HU-803 Program types (HU-803 only) AUM (Advanced User Mode) Audio system HU-613 - cassette deck Audio system HU-613/HU-803 - CD player. CD changer (option) 4. Fader - press and turn Balance - press, pull and turn 5. Radio - Station seek up/down Cassette - selecting next/previous track CD - Selecting next/previous track 6. Radio - Manual station selection Cassette - Fast winding forward/backward CD - Fast forwards/backward 7. Station scan - press External CD changer (option) 7. Radio - Station seek up/down CD - Selecting next/previous track 8.

Radio - Manual station selection CD - Fast forward/backward 9. Dolby Pro Logic - switching on 11. 2 channel stereo 12. the Advanced User Mode on the HU-803 equipped with this feature. 'ASC ON' or 'ASC OFF' will be shown in the display for several seconds. Bass Adjust the bass by pressing the button to extend the control and turning it to the left (less bass) or to the right (more bass). seeks the next audible station and tunes it in.

Repeat the procedure to continue the seek function. 162 Audio Audio systems HU-613/HU-803 (contd) Station setting Press the left button to select a lower frequency and the right button for a higher frequency. The set frequency is shown in the display. The RDS or Radio Data System operates in the FM band only, and the information transmitted is supplied exclusively by participating broadcasters. Volvo has no control over the accuracy of the data or information.

Please refer to the following pages regarding specific descriptions and operation of these functions. If only TP is displayed, it means that no traffic information is being broadcast from the current transmitter. If you do not wish to listen to an ongoing traffic bulletin, press the TP button.

2005 Volvo S60 Service Manual

The TP function, however, is still connected and the radio waits for the next traffic bulletin. Program type - HU-803 only The PTY function enables you to select specific types of programs. To search for a particular program type: 1. Press 'PTY' button to initiate the function. The currently tuned station's program type is displayed. Scroll through the list of program types by turning the '1- 20/DISC' knob.

2 0 0 4 VOLVO Index pg. 207 Index A/C (air conditioning) Accessory bracket Adjustable steering wheel Advanced User Mode (AUM) - radio Air bags - dual threshold/stage Air distribution Air quality sensor Air vents Airbag - Side Impact (SIPS). Back up light Backrest Bass Battery Battery - replacing Belt check Blower (fan) Booster cushion Brake circuit Brake fluid Brake light Brake system Bulbs Capacities Carbon Monoxide - Important Warning Cargo compartment Cassette player Catalytic converter CD player Ceiling lighting Center console - storage compartments Central locking system - remote control Changing.

Courtesy light Cruise control Cup holder Cup holder in rear seat Current fuel consumption Defroster Dimension designation (tires) Direction indicator Direction indicators Dolby Surround Pro Logic Door mirror defroster Door mirrors Driving economically DSTC Dual- threshold airbags Economical driving Electric socket Electrical system Electrically operated moonroof Electrically operated windows. Fuel filler door - unlocking Fuel Formulations Fuel gauge Fuel tank, capacity Fuses Gasoline Gear position Geartronic Geartronic - kickdown Geartronic - manual shifting General information Generator Generator warning light Glove compartment Grocery bag holder Handling Hazard warning flashers Head restraint - center, rear Headlight flasher Headlight washer Headlight wiper blades. Introduction ISOFIX fasteners (child seats) Jack Jump starting Keylock Keys Kickdown LED illumination Lighting panel Load carriers Locking Locking steering wheel Locks Long distance trips Long loads - carrying Low beam bulb Lubricants Maintenance service Malfunction indicator light Manual climate control with air conditioning Manual transmission Messages in the display Moonroof. Parking lights Pen holder Polishing Power moonroof Power seat Power steering fluid Power steering, speed sensitive PremAir Programme type PT PROPOSITION 65 WARNING Radiator Radio Rain sensor Rain sensor - windshield wipers Reading lamps Rear fog lamps Rear seat Rear suspension Rear window defroster Rearview mirror/door mirrors Recirculation. Side marker lamp SIPS airbags Ski hatch Snow chains Snow tires Spare tires Spare wheel Spark plugs Specifications Speedometer Spoiler lamps Sport mode Stability system Stability systems Stability Traction Control (STC) Start inhibitor (immobilizer) Starting the car Steering Steering wheel adjustment Steering wheel lock Stone chips STOP ENGINE.

2004 Volvo S60 Service Manual

Use of Additives Valet key Vanity mirror Vehicle Identification Number (VIN) Vehicle loading Vehicle weights VIN (Vehicle Identification Number) Volvo and the environment W - Winter Warning Warning symbol in center of dashboard Warranties Washer fluid reservoir Washing the car. Contents Top of Page. When used properly and safely, they enrich the driving experience. Improperly used, any of these could cause a distraction. For all of these systems, we want to provide the following warning that reflects the strong Volvo concern for your safety: Never use these devices or any feature of your vehicle in a way that distracts you from the task of driving safely. The following should be checked regularly:. 1 Washer fluid reservoir should be filled with water and solvent (wintertime: windshield washer anti-freeze).

See page 127. 2 Power steering- When cold, the level must not be above the COLD mark and when hot it must not be above the HOT mark. Name Designation/power Direction indicator/parking light PY 21 W Low beam H7 55 W High beam HB3 55 W Fog light (option) H1. 55W.H3 on R-models Fog light BA 5s 21 W Tail/parking light BA 15s 5 W Brake light BA 15s 21 W Side marker light.